Process Failure Mode Effect Analysis & Control Plan – Date: 21/8/25

Introduction:
This program provides the underpinning knowledge and builds Students,
Engineers, Delegates and Process owners confidence to apply Product Design
and Process at a working level enabling the development of Products, Services
and Processes that fully satisfy customer requirements.
Reduce company’s risk of costly mistakes. PFMEA allows you to identify
potential modes of failure before launching a new product or process or
modifying an existing one. You’ll also learn how to choose and manage teams to
effectively carry out these processes.
The intent of a Control Plan is to create a structured approach for control of
process and product elements while focusing the organization on characteristics
important to the customer.
An important part of a Control Plan is a Reaction Plan that clearly specifies what
action to take in case an out-of-control condition occurs. Development and use of
Control Plans are a vital aspect of a comprehensive Advanced Quality Planning
Process (APQP).

The Advanced Quality Planning Process was originated by the Automotive
Industry Action Group to provide a common, standardized process for planning,
developing and communicating the requirements and status of new
products and services to improve the process for New Product Introductions
(NPI).
Program Objective:
By the end of this workshop, you should be able to:

  • Learn the Basic Concepts, purpose & benefits of FMEA
  • How to implement FMEA
  • Examine how to use Severity, Occurrence, Detection Scales
  • Discover how to Calculate Risk Priority Number (RPN) and how to
    Prioritize RPNs
  • Explore the Application of Apply FMEA to Participant Projects
  • Learn how to Discern Recommended Corrective Actions and Risk
    Mitigation; and
    3
  • Practice the Recalculation of RPNs
  • Explain the intent of a Control Plan.
  • Understand the evolution of Control Plans during the life cycle of a
    product.
  • Describe the key sections of a Control Plan.
  • Know how to establish a Reaction Plan.
  • Distinguish between Reaction Plan triggers and root cause analysis.
Facebook
X
LinkedIn

Recent Posts